Manufacturing Practice Ⅱ

Course Information

College	Toyama College	Year	2020
Course Title	Manufacturing Practice Ⅱ
Course Code	0088	Course Category	Specialized / Compulsory
Class Format	Lecture	Credits	School Credit: 2
Department	Department of Mechanical Engineering	Student Grade	3rd
Term	Year-round	Classes per Week	2
Textbook and/or Teaching Materials
Instructor	Asaji Toyohisa

Course Objectives

Learn welding, casting, milling machines, lathes, CNC lathes, robotic welds, EDM, and machining centers.
Specifically, each item of the ruble will be a target goal.

Rubric

	Ideal Level of Achievement (Very Good)	Standard Level of Achievement (Good)	Unacceptable Level of Achievement (Fail)
Evaluation 1	Can explain the differences in detail, features, and procedures of each welding method for TIG welding, carbon dioxide welding and, resistance welding.	Can explain the differences, features, and procedures of each welding method about for TIG welding, carbon dioxide welding and, resistance welding.	Can not explain the differences, features, and procedures of each welding method about for TIG welding, carbon dioxide welding and, resistance welding.
Evaluation 2	Can explain in detail and practice the procedure for casting.	Can explain and practice the procedure for casting.	Can not explain and practice the procedure for casting.
Evaluation 3	Can explain about the milling machines in detail and can practice how to use it. Based on a given drawing, can plan to manufacture and evaluate the parts.	Can explain the milling machines and can practice how to use it. Can plan to manufacture and evaluate the parts based on a given drawing.	Can not explain the milling machines and can practice how to use it. Can plan to manufacture and evaluate the parts based on a given drawing.
Evaluation 4	Can explain the procedure about the thread cutting and taper cutting work of the workpieces in detail.	Can explain the procedure about the thread cutting and taper cutting work of the workpieces.	Can not explain the procedure about the thread cutting and taper cutting work of the workpieces.
Evaluation 5	Can explain the outline of NC machine tool, NC lathe and operation method and G code in detail, and can program G code.	Can explain the outline of NC machine tool, NC lathe and operation method and G code, and can program G code.	Can not explain the outline of NC machine tool, NC lathe and operation method and G code, and can program G code.
Evaluation 6	Can explain about the programming method and teaching operation method of an industrial welding robot in detail and can program it.	Can explain about the programming method and teaching operation method of an industrial welding robot and can program it.	Can not explain about the programming method and teaching operation method of an industrial welding robot and can program it.
Evaluation 7	Can explain the principles of electric discharge machining in detail, and can program the discharge machining using G code.	Can explain the principles of electric discharge machining, and can program the discharge machining using G code.	Can not explain the principles of electric discharge machining, and can program the discharge machining using G code.
Evaluation 8	Can explain the machining center on the machining center in detail, and can program the NC code through CAM and CAD.	Can explain the machining center on the machining center, and can program the NC code through CAM and CAD.	Can not explain the machining center on the machining center, and can program the NC code through CAM and CAD.

Assigned Department Objectives

Diploma policy 2 （To develop engineers who acquire knowledge focusing on machinery and systems, mechanical materials, design and production, dynamics, energy measurement and control, and apply them to problem solving.）

Teaching Method

Outline:

As an extension of "Eengineering practice I" and "Ppractical practice", the students will learn the about welding, lathes,
milling machines, casting, CNC lathes, machining centers, EDM, robotic welding, and robotic welding.

Style:

Lecture, practice

Notice:

Lab workshops is are accompanied by danger, so the students have must to be careful. Observe the rules of the lab.
Wear the work clothes at the workshop when the students take attend the class.

Course Plan

			Theme	Goals
1st Semester
	1st Quarter
		1st	Overview, Welding (1)	Can explain the differences, features, and procedures of each welding method about TIG welding, carbon dioxide welding, resistance welding.
		2nd	Welding (2)	Can explain the differences, features, and procedures of each welding method about TIG welding, carbon dioxide welding, resistance welding.
		3rd	Welding (3)	Can explain the differences, features, and procedures of each welding method about TIG welding, carbon dioxide welding, resistance welding.
		4th	Casting (1)	Can explain and practice the procedure for casting.
		5th	Casting (2)	Can explain and practice the procedure for casting.
		6th	Casting (3)	Can explain and practice the procedure for casting.
		7th	Amendment of the report
		8th	Milling machine (1)	Can explain about the milling machines and can practice how to use it.
	2nd Quarter
		9th	Milling machine (2)	Can explain about the milling machines and can practice how to use it.
		10th	Milling machine (3)	Can explain about the milling machines and can practice how to use it.
		11th	Lathe (1)	Can explain the procedure about the thread cutting and taper cutting work of the workpiece.
		12th	Lathe (2)	Can explain the procedure about the thread cutting and taper cutting work of the workpiece.
		13th	Lathe (3)	Can explain the procedure about the thread cutting and taper cutting work of the workpiece.
		14th	Amendment of the report
		15th	Questionnaire of the class evaluation
		16th
2nd Semester
	3rd Quarter
		1st	CNC Lathe (1)	Can explain the outline of NC machine tool, NC lathe and operation method and G code, and can program G code.
		2nd	CNC Lathe (2)	Can explain the outline of NC machine tool, NC lathe and operation method and G code, and can program G code.
		3rd	CNC Lathe (3)	Can explain the outline of NC machine tool, NC lathe and operation method and G code, and can program G code.
		4th	Robot Welding (1)	Can explain about the programming method and teaching operation method of an industrial welding robot and can make program it.
		5th	Robot Welding (2)	Can explain about the programming method and teaching operation method of an industrial welding robot and can make program it.
		6th	Robot Welding (3)	Can explain about the programming method and teaching operation method of an industrial welding robot and can make program it.
		7th	Amendment of the report
		8th	EDM (1)	Can explain the principle of electric discharge machining, and can make the program of the discharge machining using G code.
	4th Quarter
		9th	EDM (2)	Can explain the principle of electric discharge machining, and can make the program of the discharge machining using G code.
		10th	EDM (3)	Can explain the principle of electric discharge machining, and can make the program of the discharge machining using G code.
		11th	Machining Center (1)	Can explain the machining center on the machining center, and can program the NC code through CAM and CAD.
		12th	Machining Center (2)	Can explain the machining center on the machining center, and can program the NC code through CAM and CAD.
		13th	Machining Center (3)	Can explain the machining center on the machining center, and can program the NC code through CAM and CAD.
		14th	Amendment of the report
		15th	Questionnaire of the class evaluation
		16th

Evaluation Method and Weight (%)

	Behavior	Report	Total
Subtotal	50	50	100
Basic Ability	25	25	50
Technical Ability	25	25	50