Manufacturing Processes Ⅱ

Course Information

College	Toyama College	Year	2022
Course Title	Manufacturing Processes Ⅱ
Course Code	0111	Course Category	Specialized / Elective
Class Format	Lecture	Credits	Academic Credit: 1
Department	Department of Mechanical Engineering	Student Grade	4th
Term	Second Semester	Classes per Week	1
Textbook and/or Teaching Materials	新機械工作　実教出版
Instructor	Sase Naoki

Course Objectives

At the completion of this course, students will be able to

1. Understand the features of the press working, and choose a suitable method in making mechanical parts
2. Understand the features of the cutting process and machine tools, and choose a resonable machining process
3. Choose the appropriate tool and the suitable cutting conditions

Rubric

	Ideal Level of Achievement (Very Good)	Standard Level of Achievement (Good)	Unacceptable Level of Achievement (Fail)
Evaluation 1	Understand the features of the press working almost perfectly, and can choose the most suitable method in making mechanical parts.	Understand the features of the press working, and can choose a good method for making mechanical parts.	Don't understand the features of the press working well, and can't choose a method in making mechanical parts.
Evaluation 2	Understand the features of the cutting process and machine tools almost perfectly, and can choose the optimum machining process.	Understand the features of the cutting process and machine tools, and can choose a good machining process.	Don't understand the features of the cutting process and machine tools, and can't choose a machining process.
Evaluation 3	Can choose the best tool and the most suitable cutting conditions.	Can choose a good tool and suitable cutting conditions.	Can't choose the appropriate tool and cutting conditions.

Assigned Department Objectives

Learning and Educational Objectives of the “General Engineering” A-6 （核となる専門分野の既存技術を説明でき，社会から要求されている問題や実務上の問題を見出し設定することができる。）

JABEE 1(2)(d)(1) （専門工学（工学（融合複合・新領域）における専門工学の内容は申請高等教育機関が規定するものとする）の知識と能力）

JABEE 1(2)(e) （種々の科学、技術及び情報を活用して社会の要求を解決するためのデザイン能力）

Diploma policy 1 （To develop engineers who comprehensively acquire knowledge, focusing on mechanical engineering as the basis of manufacturing and production technology, and play a role in equipment design, technology development and other engineering-related fields.）

Teaching Method

Outline:

In this course students will learn about processing methods of press working and machining for making mechanical products or parts. Students will understand the features of those process, and can choose the suitable process and work conditions for the purpose.

Style:

Explain the processes in a lecture format, and deepen their understanding through questions and discussions.

Notice:

Have a habit of thinking about what kind of processing the product is made of our everyday lives.
Can take makeup exam in need aid up to maximum of 60 points.

Characteristics of Class / Division in Learning

Applicable to Remote Class

Course Plan

			Theme	Goals
2nd Semester
	3rd Quarter
		1st	Rolling for metal plates	Understand the features of hot rolling and cold rolling.
		2nd	Rolling, extrusion and drawing of metal bars	Can explain the production method of metal bars, tubes and wire rods.
		3rd	Shearing process	Can explain the formation mechanism of the machined surface in shearing.
		4th	Bending process	Can explain the features and the points to be careful in the bennding process.
		5th	Deep drawing	Can explain the deformation process in deep drawing.
		6th	Forging and form rolling	Can explain the strength of the products produced by forging.
		7th	Injection molding and powder metallurgy	Can explain the features of the products made by injection molding and powder metallurgy.
		8th	Cutting force in turning	Can explain the cutting force generated in turning.
	4th Quarter
		9th	Midterm examination
		10th	Cutting mechanisms in milling	Can explain the mechanisms and the features of upward milling and downward.
		11th	Drilling and gear cutting	Can explain the mechanisms of drilling and gear cutting.
		12th	Cutting tool materials	Can explain the features of a series of cutting tool materials.
		13th	Cutting conditions and the shape of the chips	Can explain the effect of the cutting conditions on the chip shape.
		14th	Tool wear and the state of machined surface	Can explain the wear of cutting tools.
		15th	Term-end examination
		16th	Explanation of the term-end exam

Evaluation Method and Weight (%)

	Examination(Interim and final exams)	Presentation	Mutual Evaluations between students	Behavior	Portfolio	Other	Total
Subtotal	90	10	0	0	0	0	100
Basic Ability	0	0	0	0	0	0	0
Technical Ability	90	10	0	0	0	0	100
Interdisciplinary Ability	0	0	0	0	0	0	0