Industrial materials Ⅱ

Course Information

College	Toyama College	Year	2022
Course Title	Industrial materials Ⅱ
Course Code	0167	Course Category	Specialized / Compulsory
Class Format	Lecture	Credits	School Credit: 1
Department	Department of Maritime Technology	Student Grade	5th
Term	Second Semester	Classes per Week	2
Textbook and/or Teaching Materials
Instructor	Mizutani Junnosuke

Course Objectives

At the completion of this course, students will be able to:
1) understand types of structural steels and steels for tools.
2) explain mechanism of electrochemical corrosion.
3) understand traditional and current manufacturing process of aluminum.

Rubric

	Ideal Level of Achievement (Very Good)	Standard Level of Achievement (Good)	Unacceptable Level of Achievement (Fail)
Evaluation 1	Can understand killed steel and rimming steel; and relation between refining and type of steels	Can understand types of structural steels and steels for tools	Can’t understand the difference between SS steels and SC steels
Evaluation 2	Can explain relation between Cr·Ni components and passivation	Can explain mechanism of electrochemical corrosion	Can’t understand characteristics of stainless steels
Evaluation 3	Can understand aging effect of aluminum alloys and alumite treatment	Can understand traditional and current manufacturing process of aluminum	Can’t understand types and characteristics of light metals

Assigned Department Objectives

MCCコア科目  

Teaching Method

Outline:

This course is designed to provide students with basic knowledge:
(1) Of properties of various major metals used as materials for mechanical parts.
(2) Required for engineers who manage fuels and lubricating oils.

Style:

Lectures and exercises by an instructor

Notice:

Students are required to submit a brief report at the end of every lecture/exercise. The contents of these reports will be reflected in the subsequent lecture/exercise.
Students who earned less than 60 points may be given a chance to sit for an extra exam upon request if there is a justifiable reason. 60 points will be given to those students who are assumed to be complete the course based on the results of such extra exam.
This is an obligatory course to obtain the license of Third grade maritime officer (Engine) at training schools designated by the Law of Maritime Officers as the subject on Engine Part 3 Material Engineering.

Course Plan

			Theme	Goals
2nd Semester
	3rd Quarter
		1st	[Lecture] - Explanation of syllabus - Surface hardening with and without changing chemical compositions - Surface hardening with and without changing chemical compositions	Can understand the concepts of cementation and nitriding; and surface quenching and shot peening.
		2nd	[Lecture] - Steels for tools	Can understand characteristics of rolled steels for general structure and carbon steels for mechanical structure.
		3rd	[Lecture] - Corrosion of steels and methods for anticorrosion	Can understand characteristics of steels for tools, bearing steels and spring steels.
		4th	[Lecture] - Corrosion of steels and methods for anticorrosion	Can understand electrochemical reaction of steel surface by water and meanings of passivation and sacrificial anode.
		5th	[Lecture] - Stainless steels	Can understand characteristics and applications of various types of stainless steels.
		6th	[Lecture] - Cast irons	Can understand characteristics, classification and application of cast irons.
		7th	[Lecture] - Copper and its alloys	Can understand types and application of copper alloys, and precautions for use.
		8th	[Mid-term exam]	Can demonstrate knowledge of characteristics of steels, cast irons and copper alloys.
	4th Quarter
		9th	[Answers and explanation for mid-term exam] [Confirmation of results] [Lecture] - Light metals	Can understand characteristics and usages of light metals.
		10th	[Lecture] - Production of aluminum	Can understand history of industrial aluminum production and characteristics of aluminum.
		11th	[Lecture] - Surface treatment of aluminum alloys	Can understand aging effect of aluminum alloys and characteristics of aluminum alloys for casting and extension.
		12th	[Lecture] - Magnesium·Titan and its alloys	Can understand production, characteristics and usage of Magnesium·Titan.
		13th	[Lecture] - Sintered alloys, ceramics and functional materials	Can understand production, characteristics and usage of sintered alloys, ceramics and functional materials.
		14th	[Lecture] - Properties of fuel and lubricant	Can understand types; physical and chemical properties; test methods; and effects of additives.
		15th	[Final exam]	Can demonstrate knowledge of characteristics and usage of various nonferrous metals.
		16th	[Answers and explanation for final exam] [Confirmation of results] [Questionnaire (Evaluation of lectures)]

Evaluation Method and Weight (%)

	Examination	Presentation	Mutual Evaluations between students	Behavior	Portfolio	Other	Total
Subtotal	80	0	0	0	0	20	100
Basic Ability	0	0	0	0	0	0	0
Technical Ability	80	0	0	0	0	20	100
Interdisciplinary Ability	0	0	0	0	0	0	0