Manufacturing Engineering PracticeⅠB

Course Information

College	Akashi College	Year	2020
Course Title	Manufacturing Engineering PracticeⅠB
Course Code	0019	Course Category	Specialized / Compulsory
Class Format	Practical training	Credits	School Credit: 1
Department	Mechanical Engineering	Student Grade	1st
Term	Second Semester	Classes per Week	2
Textbook and/or Teaching Materials
Instructor	KATOH Takahiro,OHMORI Shigetoshi

Course Objectives

(1) Can carry out exercises based on procedures and instructions.
(2) Can use the equipment and devices correctly.
(3) Can report in writing, orally, etc.
(4) Can carry out exercises by working together as a group.
(5) Can acquire basic knowledge and skills in mechanical engineering.
　　(A) Understand the basics and precautions of lathe machining, and can perform basic lathe machining.
　　(B) Understand the basics and precautions of milling machining and can perform basic cutting
　　(C) Understand the correct use of tools and the vehicle's structure through the disassembly and assembly of automobile vehicles, and can assemble and dissemble basic machinery by correct use of tools.

Rubric

	Ideal Level	Standard Level	Unacceptable Level
Achievement 1	Can fully carry out exercises based on the instructions and procedures provided.	Can carry out exercises based on the instructions and instructions provided.	Cannot carry out exercises based on the instructions and instructions provided.
Achievement 2	Can use equipment and devices sufficiently and correctly.	Can use equipment and devices correctly.	Cannot use equipment and devices correctly.
Achievement 3	Can report sufficiently in writing, orally, etc.	Can report in writing, orally, etc.	Cannot report in writing, orally, etc.
	Can carry out exercises by working together as a group while encouraging other members.	Can carry out exercises by working together as a group.	Cannot carry out exercises by working together as a group.
	Can weld correctly.	Understand the basics and precautions of welding and can use arc welding.	Do not understand the basics and precautions of welding, and cannot use arc welding
	Understand the basics and precautions of milling, and can perform basic cutting tasks well.	Understand the basics and precautions of milling and can perform basic cutting tasks.	Do not understand the basics and precautions of milling, and cannot perform basic cutting tasks
	Understand the structure of the machine fully through the disassembly and assembly of the machine	Understand the basic structure of the machine through the disassembly and assembly of the machine	Do not understand the structure of the machine fully through the disassembly and assembly of the machine

Assigned Department Objectives

学習・教育到達度目標 (G) （実践的な問題解決能力）

Teaching Method

Outline:

The course involves basic exercises to become familiar with individual elemental work. The goals are: 1. Understand basic technology through basic working motions. 2. Master the correct working procedures and develop safe working practices and habits. 3. Develop a habit of dealing with things quantitatively.

Style:

Students will split into six groups and carry out different assignments in turn. 　　　　　　　　　　　　
In addition, we will go on a factory tour to deepen knowledge of production methods.

Notice:

Wear proper protective equipment. Always take responsible action, and work safely. Listen carefully to explanation by the instructor on the structure, function, and operation of the equipment. Correctly handle the machinery and tools used.
Students who miss 1/3 or more of classes will not be eligible for a passing grade.

Course Plan

			Theme	Goals
2nd Semester
	3rd Quarter
		1st	Welding basic exercise I (Kato and Omori)	Understand the principles of welding, safety of welding work and how to wear protective equipment correctly
		2nd	Welding basic exercise II (Kato and Omori)	Structure of welding machine and tools, and can generate arc.
		3rd	Welding basic exercise III (Kato and Omori)	Can perform parallel and wyving bead welding.
		4th	Welding basic exercise IV (Kato and Omori)	Can perform tack welding and and corner welding.
		5th	Milling basic exercise I (Kato and Omori)	Understand the structure, the safety and working knowledge of the milling exercise.
		6th	Milling basic exercise II (Kato and Omori)	Can produce a square pole by machining with face milling.
		7th	Milling basic exercise III (Kato and Omori)	Can produce a square pole by machining with face milling.
		8th	Report writing	Accurately summarize the knowledge and techniques acquired in the exercises.
	4th Quarter
		9th	Milling basic exercise IV (Kato and Omori)	Understand the conditions for production of square columns by machining with face milling.
		10th	Vehicle disassembly and assembly exercise I (Omori)	Understand principles of basic hand tools.
		11th	Vehicle disassembly and assembly exercise II (Omori)	Understand the correct use of basic hand tools.
		12th	Vehicle disassembly and assembly exercise III (Omori)	Can disassemble a four-wheel buggy and understand the structure.
		13th	Vehicle disassembly and assembly exercise IV (Omori)	Can assemble the disassembled four-wheel buggy.
		14th	Report writing	Accurately summarize the knowledge and techniques acquired in the exercises.
		15th	Factory tour (Kato and Omori)	Understand the work at a production scene by visiting a production plant.
		16th	No final exam

Evaluation Method and Weight (%)

	Examination	Report	the work	Behavior	Total
Subtotal	0	60	20	20	100
Basic Proficiency	0	0	0	0	0
Specialized Proficiency	0	60	20	20	100
Cross Area Proficiency	0	0	0	0	0