Manufacturing Engineering PracticeⅠA

Course Information

College	Akashi College	Year	2021
Course Title	Manufacturing Engineering PracticeⅠA
Course Code	0019	Course Category	Specialized / Compulsory
Class Format	Practical training	Credits	School Credit: 1
Department	Mechanical Engineering	Student Grade	1st
Term	First Semester	Classes per Week	2
Textbook and/or Teaching Materials
Instructor	KATOH Takahiro,OHMORI Shigetoshi

Course Objectives

(1) Can carry out exercises based on procedures and instructions.
(2) Can use the equipment and devices correctly.
(3) Can report in writing, orally, etc.
(4) Can carry out exercises by working together as a group.
(5) Can acquire basic knowledge and skills in mechanical engineering.
　　(A) Understand the basics and precautions of sand casting, and can cast aluminum.
　　(B) Understand the basics and precautions of welding and can use arc welding.
　　(C) Understand the basics and precautions of hand-finished work, and can perform drilling, tapping with tap dies, and marking.

Rubric

	Ideal Level	Standard Level	Unacceptable Level
Achievement 1	Can fully carry out exercises based on the instructions and procedures provided.	Can carry out exercises based on the instructions and instructions provided.	Cannot carry out exercises based on the instructions and instructions provided.
Achievement 2	Can use equipment and devices sufficiently and correctly.	Can use equipment and devices correctly.	Cannot use equipment and devices correctly.
Achievement 3	Can report sufficiently in writing, orally, etc.	Can report in writing, orally, etc.	Cannot report in writing, orally, etc.
	Can carry out exercises by working together as a group while encouraging other members.	Can carry out exercises by working together as a group.	Cannot carry out exercises by working together as a group.
	Understand the basics and precautions of sand casting, and can accurately cast aluminum.	Understand the basics and precautions of sand casting, and can cast aluminum.	Do not understand the basics and precautions of sand casting, and cannot cast aluminum.
	Understand the basics and precautions of lathe machining, and can fully perform basic lathe machining.	Understand the basics and precautions of lathe machining, and can perform basic lathe machining.	Do not understand the basics and precautions of lathe machining, and cannot perform basic lathe machining.
	Understand the basics and precautions of hand-finishing, and can accurately perform drilling, threading with tap dice and marking.	Understand the basics and precautions of hand-finishing and can perform drilling, threading with tap dies, and marking.	Do not understand the basics and precautions of hand-finishing, and cannot perform drilling, threading with tap dice, or marking.

Assigned Department Objectives

学習・教育到達度目標 (G) （実践的な問題解決能力）

Teaching Method

Outline:

The course involves basic exercises to become familiar with individual elemental work. The goals are: 1. Understand basic techniques through basic working motions. 2. Master the correct working procedures and develop safe working practices and habits. 3. Develop a habit of dealing with things quantitatively.

Style:

Students will split into six groups and carry out different assignments in turn. 　　　　　　　　　　　　
In addition, we will go on a factory tour to deepen knowledge of production methods.

Notice:

Wear proper protective equipment. Always take responsible action, and work safely. Listen carefully to explanation by the instructor on the structure, function, and operation of the equipment. Correctly handle the machinery and tools used.
Students who miss 1/3 or more of classes will not be eligible for a passing grade.

Characteristics of Class / Division in Learning

Applicable to Remote Class

Course Plan

			Theme	Goals
1st Semester
	1st Quarter
		1st	Introduction education I (Kato and Omori)	Understand how to use the training factory.
		2nd	Introduction education II (Kato and Omori)	Understand the basics of measurement instruments and use vernier calipers and micrometers.
		3rd	Casting basic exercise I (Kato and Omori)	Understand the history of castings, the names of the casting tools, and how to use sticks and stamps
		4th	Casting basic exercise II (Kato and Omori)	Understand how to measure the hardness of the mold, how to cast in the lower mold, how to cast in the upper mold, and how to make the funnel
		5th	Casting basic exercise Ⅲ (Kato and Omori)	Understand the types and roles of the ingrates, how to cut the ingrate, and how to remove the wood mold.
		6th	Basic casting exercise IV (Kato and Omori)	Can cast in.
		7th	Lathing basic exercise I (Kato and Omori)	Understand the safety in exercise　and working knowledge of the exercise and understand the structure.
		8th	Report writing	Accurately summarize the knowledge and techniques acquired in the exercises.
	2nd Quarter
		9th	Lathing basic exercise II (Kato and Omori)	Can perform drilling and outer round milling.
		10th	Lathing basic exercise III (Kato and Omori)	Can measure dimensions and perform stepped axial machining.
		11th	Lathing basic exercise IV (Kato and Omori)	Can perform end facing and finishing.
		12th	Hand-finishing basic exercise I (Kato, Omori)	Understand correct use of hand tools such as file
		13th	Hand-finishing basic exercise II (Kato, Omori)	Can perform threading with tap dice.
		14th	Hand-finishing basic exercise III (Kato, Omori)	Understand the basic use of marking and tools.
		15th	Hand-finishing basic exercise IV (Kato, Omori)	Can perform drilling with small drilling machines or electric drills.
		16th	No final exam

Evaluation Method and Weight (%)

	Report	the work	Behavior	Total
Subtotal	60	20	20	100
Basic Proficiency	0	0	0	0
Specialized Proficiency	60	20	20	100
Cross Area Proficiency	0	0	0	0