Manufacturing Engineering PracticeⅢA

Course Information

College	Akashi College	Year	2021
Course Title	Manufacturing Engineering PracticeⅢA
Course Code	0062	Course Category	Specialized / Compulsory
Class Format	Practical training	Credits	School Credit: 1
Department	Mechanical Engineering	Student Grade	3rd
Term	First Semester	Classes per Week	2
Textbook and/or Teaching Materials
Instructor	KATOH Takahiro,OHMORI Shigetoshi

Course Objectives

(1) Can carry out exercises based on procedures and instructions.
(2) Can use the equipment and devices correctly.
(3) Can report in writing, orally, etc.
(4) Can carry out exercises by working together as a group.
(5) Can acquire basic knowledge and skills in mechanical engineering.
　　(a) Can perform a series of sheet metal work using laser or plastic working.
　　(b) Can perform various turning work such as tapering, threading, and grooving.
　　(c) Can perform cutting work with fit in mind.

Rubric

	Ideal Level	Standard Level	Unacceptable Level
Achievement 1	Can fully carry out exercises based on the instructions and procedures provided.	Can carry out exercises based on the instructions and instructions provided.	Cannot carry out exercises based on the instructions and instructions provided.
Achievement 2	Can use equipment and devices sufficiently and correctly.	Can use equipment and devices correctly.	Cannot use equipment and devices correctly.
Achievement 3	Can report sufficiently in writing, orally, etc.	Can report in writing, orally, etc.	Cannot report in writing, orally, etc.
	Can carry out exercises by working together as a group while encouraging other members.	Can carry out exercises by working together as a group.	Cannot carry out exercises by working together as a group.
	Can fully perform a series of work such as laser processing and plastic working.	Can perform a series of work such as laser processing and plastic working.	Cannot perform a series of work such as laser processing and plastic working.
	Can fully perform various turning work such as tapering, threading, and grooving.	Can perform various turning work such as tapering, threading, and grooving.	Cannot perform various turning work such as tapering, threading, and grooving.
	Fully understand and can perform cutting work with fit in mind.	Understand and can perform cutting work with fit in mind.	Do not understand and cannot perform cutting work with fit in mind.

Assigned Department Objectives

学習・教育到達度目標 (F) （柔軟かつ創造的な設計能力）

学習・教育到達度目標 (G) （実践的な問題解決能力）

Teaching Method

Outline:

As an applied practice, students will develop the ability to select production methods to perform various tasks efficiently, and will also strive to develop production management capabilities, problem awareness, and problem-solving skills.

Style:

We will do safety education in a lecture style in the first class. From the second class and on, we will do applied exercises in the training factory.
For basic exercises, students will split into six groups and carry out different assignments in turn.
In addition, we will go on a factory tour to deepen knowledge of production methods.

Notice:

Unlike in years 1 and 2, students must be aware of problems, actively think, and cultivate the ability to solve them correctly in order to develop the ability to produce "things" as an engineer.
Students who miss 1/3 or more of classes will not be eligible for a passing grade.

Course Plan

			Theme	Goals
1st Semester
	1st Quarter
		1st	Safety education	Understand latent dangers of the work during the exercises and learn to work safely.
		2nd	Laser exercise-1	Understand the work of laser processing and its flow
		3rd	Laser exercise-2	Understand the work of laser processing and its flow
		4th	Plastic working exercise-1	Understand spring back and elongation and can practice plastic machining
		5th	Plastic working exercise-2	Understand spring back and elongation and can practice plastic machining
		6th	Machining (lathe) comprehensive exercise I-1	Can perform machining of curved surfaces with formed turning tools.
		7th	Machining (lathe) comprehensive exercise I-2	Can perform machining of curved surfaces with formed turning tools.
		8th	Report writing	Accurately summarize the knowledge and techniques acquired in the exercises.
	2nd Quarter
		9th	Machining (lathe) comprehensive exercise II-1	Understand the types and application of the tapers, and can perform tapering with a complex turret.
		10th	Machining (lathe) comprehensive exercise II-2	Understand the types and application of the tapers, and can perform tapering with a complex turret.
		11th	Cutting processing comprehensive exercise I-1	Understand things to be careful about in pocketing and face milling, and can perform machining.
		12th	Cutting processing comprehensive exercise I-2	Understand things to be careful about in pocketing and face milling, and can perform machining.
		13th	Cutting processing comprehensive exercise II-1	Can perform processing with fit in mind and understand the tasks and procedures required for shrink fitting.
		14th	Cutting processing comprehensive exercise II-2	Can perform processing with fit in mind and understand the tasks and procedures required for shrink fitting.
		15th	Factory tour	Understand knowledge and thoughts behind production methods and management by visiting and seeing actual production system.
		16th	No final exam

Evaluation Method and Weight (%)

	Examination	Report	the work	Behavior	Total
Subtotal	0	60	20	20	100
Basic Proficiency	0	0	0	0	0
Specialized Proficiency	0	60	20	20	100
Cross Area Proficiency	0	0	0	0	0